Anka Tool & Die
150 Wells Avenue
Congers, NY 10920
Phone: 845-268-4116 • Fax: 845-268-2159
Email: sales@ankatool.com
All Categories > Injection Molding Services  


Injection Molding Services


Our injection molding services handle over 150 thermoplastic formulations, including ABS, polypropylene, polystyrene, and TPE. We provide both insert molding and overmolding services. With nine injection molding machines having tonnages that range from 40 to 245 tons, we can produce parts weighing up to 20 ounces. Production volumes of about 100 million parts can be handled by us. To assist molding operations, our facility is equipped with the necessary auxiliary equipment such as mold heaters, grinders, and material dryers. Our molding equipment feature microprocessor controls to ensure consistent production quality.

While in-house capabilities allow us to design and fabricate the required tooling, we can also work with your existing injection molding tooling. Our services comprise all aspects of the injection molding process, including secondary operations such as packaging, heat staking, ultrasonic welding, and ultrasonic insertion.





Specifications  · Equipment List  · Additional Information  · CONTACT FIELDS

Specifications

Capabilities
Injection Molding
Insert Molding
Over Molding

Secondary Operations
Heat Staking
Hot Stamping
Machining
Packaging
Small Assemblies
Ultrasonic Insertion
Ultrasonic Welding

Maximum Mold Weight
2,000 lbs

Mold Types
Automatic Unscrewing Molds
Cam-Action Molds
Core-Pulled Molds
Multi Cavity
Single Cavity

Production Volumes
Production volumes are unlimited

Maximum Part Weight
20 Ounces

Maximum Plastic Part Size (Approximate)
13" X 13" (depending on material type)

Maximum Mold Size
24" between tie bars

Materials Used
Aluminum
Acetal
ABS
Polypropylene
Polystyrene
TPE
PC/ABS
PPO (Noryl)
Polyamide (Nylon)
Polycarbonate
PBT
PPS
Thermoplastic Elastomers (TPE)
Polyurethane
Polyethylene
PPA
And Others


Equipment List

Molding Equipment
1 - Arburg 40 Ton Molding Machine 2.2 Oz.
1 - Arburg 55 Ton Molding Machine Fully Computerized 3.2 Oz.
1 - Arburg 77 Ton Molding Machine Closed Loop 4.2 Oz.
1 - Arburg 77 Ton Selogical Molding Machine Closed Loop 4.5 Oz. with Core Pull
1 - Kawaguchi 120 Ton Molding Machine 7.8 Oz.
1 - Kawaguchi 155 Ton Molding Machine Computerized 8.5 Oz. with Core Pull
2 - Kawaguchi 245 Ton Molding Machine 20 Oz. with Core Pull
1 - Kawaguchi 200 Ton Molding Machine 16 Oz. with Core Pull

Granulators
1 - All Steel granulator
1 - Foremost granulator
1 - IMS granulator
1 - R & A granulator
2 - Conair granulator
5 - Polymer granulator

Drying Equipment
10 - Novatec Regenerating Dryers Capable of Drying 16 Different Materials Simultaneously

Hot Stamping Equipment
1 - Franklin Hot Stamping Machine
1 - Kensol Hot Stamping Machine

Other Equipment
1 - Digi-Matex Electronic Counting/Labeling Scale
1 - Drum Mixer
1 - Dukane Ultrasonic Assembly Machine
1 - Logic Seal Negative Pressure Unit
1 - NCI Electronic Counting Scale
2 - Thoreson Mccosh Hopper Loaders
4 - Hot Water Mold Circulators


Additional Information

Applications
Tent Components
Lighting Components
End Caps
Plugs
Battery Cases
Medical Centrifuge Parts
Pistol Grips
Gaskets
Enclosures
Novelties
Gears

Industries Served
Defense
Medical
Electrical
Tooling
Appliance
Toys
Lighting
Cosmetics
Beauty
Boating
And Others

Software Used
Pro/ENGINEER
TekSoft


CONTACT FIELDS

Acceptable File Formats
IGES
STEP
DWG
DXF
And Other Similar Formats



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