Anka Tool & Die
150 Wells Avenue
Congers, NY 10920
Phone: 845-268-4116 • Fax: 845-268-2159
Email: sales@ankatool.com
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Mold Design and Manufacturing



We design as well as fabricate precision single and multi-cavity injection mold tooling for producing parts made from plastic or rubber. With over four decades of experience, designing a variety of injection molds such as cam-action molds and core-pull molds is not a problem for us. Our design team can work with your existing tooling designs and receive prints in IGES, STEP, DWG, DXF, in addition to other formats. We also perform mold flow analysis to ensure that designs are optimized for the injection molding process.

Our fully equipped tool room includes two sinker EDM machines, a CNC wire EDM machine, and CNC milling machines. These machines allow us to produce molds or tooling from materials such as S7 steel and P-20 pre-hardened steel that weigh up to 2,000 lbs. Mold design services also include repair and refurbishing of your existing injection tooling. Mold manufacturing services for other injection molders are also available.






Specifications  · Equipment List  · Additional Information

Specifications

Capabilities

Mold Design
Mold Fabrication

Mold Refurbishment

Mold Repair

Maximum Mold Weight

2,000 lbs

Mold Types

Automatic Unscrewing Molds
Cam-Action Molds

Core-Pulled Molds

Multi Cavity

Single Cavity

Production Volumes

Low to High Volume Production Runs

Maximum Part Weight

20 Ounces

Maximum Mold Size

24" between tie bars

Maximum Plastic Part Size (Approximate)

13" X 13" (depending on material type)

Mold Materials Used

Aluminum
P-20 Pre-hardened Steel

S7 Steel


Equipment List

EDM Equipment

1 - AGIE-ELOX Mondo 2 EDM
1 - Charmilles Robo Fill 290P CNC Wire EDM

1 - Charmilles Robo Form 29 CNC Sinker EDM

1 - ELOX EDM T50

1 - Excello EDM

Grinding Equipment

1 - Boyar Schultz Surface Grinder
1 - DoAll Surface Grinder

1 - Harig Surface Grinder

1 - Kent Surface Grinder

2 - Mark 1020AH Surface Grinder with Computerized Downfeed

Milling Equipment

1 - Clausing Milling Machine
1 - Fryer MB-14 CNC 3-Axis Bed Type Mill

1 - Milltronics MB-19 CNC Milling Machine Centurion 6

2 - Bridgeport Milling Machines with Proto-Trac CNC Support

2 - Milltronics VKM3 CNC Milling Machine Centurion 7

6 - Bridgeport Milling Machines with Digital Read-Out

Turning Equipment

1 - Tongil TNL-20 CNC Gang Type Lathe
6 - 9” to 24”

Cutting Equipment

1 - Deckel Cutter Grinder
1 - Gorton Cutter Grinder

Measuring Equipment

1 - Micro Vu 14” Optical Comparator with Digital Readout
1 - George Scherr Gear Tester

1 - ST Industries 14” Optical Comparator with Digital Readout

Welding Equipment

1 - Miller Dialarc TIG welder
2 - Welders Gas & Arc

Other Equipment

1 - Air Compressor 5HP
1 - Air Compressor 7.5HP

1 - DoAll Band Saw

1 - Tool Post I.D. Grinder

2 - Belt Sander

4 - Drill Presses


Additional Information

Applications

Tent Components
Lighting Components

End Caps

Plugs

Battery Cases

Medical Centrifuge Parts

Pistol Grips

Gaskets

Enclosures

Novelties

Gears

Industries Served

Defense
Medical

Electrical

Tooling

Appliance

Toys

Lighting

Cosmetics

Beauty

Boating

And Others

Software Used

Pro/ENGINEER
TekSoft

Acceptable File Formats

IGES
STEP

DWG

DXF

And Other Similar Formats



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