Anka Tool & Die
150 Wells Avenue
Congers, NY 10920
Phone: 845-268-4116 • Fax: 845-268-2159
Email: sales@ankatool.com
All Categories > Plastic and Rubber Mold Repair and Transfer  


Plastic and Rubber Mold Repair and Transfer



Anka operates an extensive tooling and injection molding facility for repair and refurbishment of existing molds or tools. We can identify the defects in your mold and re-machine it to exact specifications. Supporting this process is our complete range of CNC milling and turning machines, in addition to EDM equipment. Tools manufactured from a range of materials, including S7 steel and P-20 pre-hardened steel, can be refurbished as well.

We can run the repaired molds in our injection molding facility for producing parts. Your existing injection molds can also be run in our injection molding equipment. These mold transfer services are supported by our nine injection molding equipment with tonnages ranging from 40 to 245 tons. Shot capacities of up to 20 ounces are handled in our injection molding services. Heat staking, hot stamping, and ultrasonic welding are some secondary services we offer.






Specifications  · Equipment List  · Additional Information

Specifications

Capabilities

Injection Molding
Insert Molding

Mold Refurbishment

Mold Repair

Mold Transfer

Overmolding

Secondary Operations

Heat Staking
Hot Stamping

Machining

Packaging

Small Assemblies

Ultrasonic Insertion

Ultrasonic Welding

Maximum Mold Weight

2,000 lbs

Mold Types

Automatic Unscrewing Molds
Cam-Action Molds

Core-Pulled Molds

Multi Cavity

Single Cavity

Production Volumes

Low to High Volume Production Runs

Mold Materials Used

P-20 Pre-hardened Steel
S7 Steel

Maximum Mold Size

24" between tie bars

Materials Used

Aluminum
Acetal

ABS

Polypropylene

Polystyrene

TPE

PC/ABS

PPO (Noryl)

Polyamide (Nylon)

Polycarbonate

PBT

PPS

And Others


Equipment List

Molding Equipment

1 - Arburg 40 Ton Molding Machine 2.2 Oz.
1 - Arburg 55 Ton Molding Machine Fully Computerized 3.2 Oz.

1 - Arburg 77 Ton Molding Machine Closed Loop 4.2 Oz.

1 - Arburg 77 Ton Selogical Molding Machine Closed Loop 4.5 Oz. with Core Pull

1 - Kawaguchi 120 Ton Molding Machine 7.8 Oz.

1 - Kawaguchi 155 Ton Molding Machine Computerized 8.5 Oz. with Core Pull

1 - Kawaguchi 200 Ton Molding Machine 18 Oz. with Core Pull

2 - Kawaguchi 245 Ton Molding Machine 20 Oz. with Core Pull

Granulators

1 - All Steel granulator
1 - Foremost granulator

1 - IMS granulator

1 - R & A granulator

2 - Conair granulator

5 - Polymer granulator

Hot Stamping Equipment

10 - Novatec Regenerating Dryers Capable of Drying 16 Different Materials Simultaneously

Drying Equipment

1 - Franklin Hot Stamping Machine
1 - Kensol Hot Stamping Machine

EDM Equipment

1 - AGIE-ELOX Mondo 2 EDM
1 - ELOX EDM T50

1 - Excello EDM

Grinding Equipment

1 - Boyar Schultz Surface Grinder
1 - DoAll Surface Grinder

1 - Harig Surface Grinder

1 - Kent Surface Grinder

2 - Mark 1020AH Surface Grinder with Computerized Downfeed

Milling Equipment

1 - Clausing Milling Machine
1 - Fryer MB-14 CNC 3-Axis Bed Type Mill

1 - Milltronics MB-19 CNC Milling Machine Centurion 6

2 - Bridgeport Milling Machines with Proto-Trac CNC Support

2 - Milltronics VKM3 CNC Milling Machine Centurion 7

6 - Bridgeport Milling Machines with Digital Read-Out

Turning Equipment

1 - Tongil TNL-20 CNC Gang Type Lathe
6 - 9” to 24”

Cutting Equipment

1 - Deckel Cutter Grinder
1 - Gorton Cutter Grinder

Measuring Equipment

1 - Micro Vu 14” Optical Comparator with Digital Readout
1 - George Scherr Gear Tester

1 - ST Industries 14” Optical Comparator with Digital Readout

Welding Equipment

1 - Miller Dialarc TIG welder
2 - Welders Gas & Arc

Other Equipment

1 - Air Compressor 5HP
1 - Air Compressor 7.5HP

1 - DoAll Band Saw

1 - Tool Post I.D. Grinder

1 - Digi-Matex Electronic Counting/Labeling Scale

1 - Drum Mixer

1 - Dukane Ultrasonic Assembly Machine

1 - Logic Seal Negative Pressure Unit

1 - NCI Electronic Counting Scale

2 - Belt Sander

2 - Thoreson Mccosh Hopper Loaders

4 - Drill Presses

4 - Hot Water Mold Circulators


Additional Information

Applications

Tent Components
Lighting Components

End Caps

Plugs

Battery Cases

Medical Centrifuge Parts

Pistol Grips

Gaskets

Enclosures

Novelties

Gears

Industries Served

Defense
Medical

Electrical

Tooling

Appliance

Toys

Lighting

Cosmetics

Beauty

Boating

And Others

Software Used

Pro/ENGINEER
TekSoft

Acceptable File Formats

IGES
STEP

DWG

DXF

And Other Similar Formats



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