Anka Tool & Die
150 Wells Avenue
Congers, NY 10920
Phone: 845-268-4116 • Fax: 845-268-2159
Email: sales@ankatool.com
All Categories > Plastic and Rubber Prototype Molding  


Plastic and Rubber Prototype Molding



Anka Tool and Die specializes in rapid prototyping, sampling, and short run injection molding jobs. An array of injection molding equipment with tonnages ranging from 40 to 245 tons allows us to produce parts up to 20 ounces in weight. Extensive auxiliary equipment such as mold heaters, grinders, and material dryers further support these services. Consistent quality is ensured in all our parts as the injection molding machines are precisely controlled through microprocessors.

Parts can be produced from over 150 thermoplastic formulations such as TPE, polyamide, polycarbonate, and ABS. In addition to insert molding and overmolding, secondary operations such as ultrasonic welding, heat staking, and hot stamping are also provided.

Complete design assistance is offered for producing mold tooling and part geometry. While we use high-speed CNC machining equipment for rapid tooling, working with your existing injection molding tooling is not a problem for us.






Specifications  · Equipment List  · Additional Information

Specifications

Capabilities

Rapid Prototyping
Rapid Tooling

Sampling

Short Run Jobs

Secondary Operations

Heat Staking
Hot Stamping

Machining

Packaging

Small Assemblies

Ultrasonic Insertion

Ultrasonic Welding

Maximum Mold Weight

2,000 lbs

Mold Types

Automatic Unscrewing Molds
Cam-Action Molds

Core-Pulled Molds

Multi Cavity

Single Cavity

Maximum Part Weight

20 Ounces

Maximum Plastic Part Size (Approximate)

13" X 13" (depending on material type)

Maximum Mold Size

24" between tie bars

Materials Used

Aluminum
Acetal

ABS

Polypropylene

Polystyrene

TPE

PC/ABS

PPO (Noryl)

Polyamide (Nylon)

Polycarbonate

PBT

PPS

And Others


Equipment List

Molding Equipment

1 - Arburg 40 Ton Molding Machine 2.2 Oz.
1 - Arburg 55 Ton Molding Machine Fully Computerized 3.2 Oz.

1 - Arburg 77 Ton Molding Machine Closed Loop 4.2 Oz.

1 - Arburg 77 Ton Selogical Molding Machine Closed Loop 4.5 Oz. with Core Pull

1 - Kawaguchi 120 Ton Molding Machine 7.8 Oz.

1 - Kawaguchi 155 Ton Molding Machine Computerized 8.5 Oz. with Core Pull

1 - Kawaguchi 200 Ton Molding Machine 18 Oz. with Core Pull

2 - Kawaguchi 245 Ton Molding Machine 20 Oz. with Core Pull

Granulators

1 - All Steel granulator
1 - Foremost granulator

1 - IMS granulator

1 - R & A granulator

2 - Conair granulator

5 - Polymer granulator

Drying Equipment

10 - Novatec Regenerating Dryers Capable of Drying 16 Different Materials Simultaneously

Hot Stamping Equipment

1 - Franklin Hot Stamping Machine
1 - Kensol Hot Stamping Machine

Other Equipment

1 - Digi-Matex Electronic Counting/Labeling Scale
1 - Drum Mixer

1 - Dukane Ultrasonic Assembly Machine

1 - Logic Seal Negative Pressure Unit

1 - NCI Electronic Counting Scale

2 - Thoreson Mccosh Hopper Loaders

4 - Hot Water Mold Circulators


Additional Information

Applications

Tent Components
Lighting Components

End Caps

Plugs

Battery Cases

Medical Centrifuge Parts

Pistol Grips

Gaskets

Enclosures

Novelties

Gears

Industries Served

Defense
Medical

Electrical

Tooling

Appliance

Toys

Lighting

Cosmetics

Beauty

Boating

And Others

Software Used

Pro/ENGINEER
TekSoft

Acceptable File Formats

IGES
STEP

DWG

DXF

And Other Similar Formats



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