Phone: 845-268-4116  |  Email: sales@ankatool.com
Anka Tool & Die | Proudly Manufacturing in the USA
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Manufacturing
Injection Molding
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Injection Molding Services




Our injection molding services handle over 150 thermoplastic formulations, including ABS, polypropylene, polystyrene, and TPE. We provide both insert molding and overmolding services. With nine injection molding machines having tonnages that range from 40 to 245 tons, we can produce parts weighing up to 20 ounces. Production volumes of about 100 million parts can be handled by us. To assist molding operations, our facility is equipped with the necessary auxiliary equipment such as mold heaters, grinders, and material dryers. Our molding equipment feature microprocessor controls to ensure consistent production quality.

While in-house capabilities allow us to design and fabricate the required tooling, we can also work with your existing injection molding tooling. Our services comprise all aspects of the injection molding process, including secondary operations such as packaging, heat staking, ultrasonic welding, and ultrasonic insertion.





Specifications  · Equipment List  · Additional Information  · CONTACT FIELDS

Specifications

Capabilities

Injection Molding
Insert Molding

Over Molding

Secondary Operations

Heat Staking
Hot Stamping

Machining

Packaging

Small Assemblies

Ultrasonic Insertion

Ultrasonic Welding

Maximum Mold Weight

2,000 lbs

Mold Types

Automatic Unscrewing Molds
Cam-Action Molds

Core-Pulled Molds

Multi Cavity

Single Cavity

Production Volumes

Production volumes are unlimited

Maximum Part Weight

20 Ounces

Maximum Plastic Part Size (Approximate)

13" X 13" (depending on material type)

Maximum Mold Size

24" between tie bars

Materials Used

Aluminum
Acetal

ABS

Polypropylene

Polystyrene

TPE

PC/ABS

PPO (Noryl)

Polyamide (Nylon)

Polycarbonate

PBT

PPS

Thermoplastic Elastomers (TPE)

Polyurethane

Polyethylene

PPA

And Others


Equipment List

Molding Equipment

1 - Arburg 40 Ton Molding Machine 2.2 Oz.
1 - Arburg 55 Ton Molding Machine Fully Computerized 3.2 Oz.

1 - Arburg 77 Ton Molding Machine Closed Loop 4.2 Oz.

1 - Arburg 77 Ton Selogical Molding Machine Closed Loop 4.5 Oz. with Core Pull

1 - Kawaguchi 120 Ton Molding Machine 7.8 Oz.

1 - Kawaguchi 155 Ton Molding Machine Computerized 8.5 Oz. with Core Pull

2 - Kawaguchi 245 Ton Molding Machine 20 Oz. with Core Pull

1 - Kawaguchi 200 Ton Molding Machine 16 Oz. with Core Pull

Granulators

1 - All Steel granulator
1 - Foremost granulator

1 - IMS granulator

1 - R & A granulator

2 - Conair granulator

5 - Polymer granulator

Drying Equipment

10 - Novatec Regenerating Dryers Capable of Drying 16 Different Materials Simultaneously

Hot Stamping Equipment

1 - Franklin Hot Stamping Machine
1 - Kensol Hot Stamping Machine

Other Equipment

1 - Digi-Matex Electronic Counting/Labeling Scale
1 - Drum Mixer

1 - Dukane Ultrasonic Assembly Machine

1 - Logic Seal Negative Pressure Unit

1 - NCI Electronic Counting Scale

2 - Thoreson Mccosh Hopper Loaders

4 - Hot Water Mold Circulators


Additional Information

Applications

Tent Components
Lighting Components

End Caps

Plugs

Battery Cases

Medical Centrifuge Parts

Pistol Grips

Gaskets

Enclosures

Novelties

Gears

Industries Served

Defense
Medical

Electrical

Tooling

Appliance

Toys

Lighting

Cosmetics

Beauty

Boating

And Others

Software Used

Pro/ENGINEER
TekSoft


CONTACT FIELDS

Acceptable File Formats

IGES
STEP

DWG

DXF

And Other Similar Formats


 MORE IMAGES 

·  molding-machine--7

·  molding-machine--2-

·  molding-shop

·  molding-shop--2-

·  Plastic-Injection-Molding-2

·  Secondary-operations


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Anka Tool & Die | Proudly Manufacturing in the USA