Plastic and Rubber Mold Repair and Transfer, Repair and refurbishment, Mold transfer, NY

Capabilities Mold Design and
Manufacturing Injection Molding
Services Plastic and Rubber
Part Design Services Plastic and Rubber
Prototype Molding Plastic and Rubber
Mold Repair and Transfer CNC Machining Services CNC Milling CNC Turning CNC Flat Grinding Wire and Sinker
EDM Machining

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	Plastic and Rubber Mold Repair and Transfer

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Anka operates an extensive tooling and injection molding facility for repair and refurbishment of existing molds or tools. We can identify the defects in your mold and re-machine it to exact specifications. Supporting this process is our complete range of CNC milling and turning machines, in addition to EDM equipment. Tools manufactured from a range of materials, including S7 steel and P-20 pre-hardened steel, can be refurbished as well.

We can run the repaired molds in our injection molding facility for producing parts. Your existing injection molds can also be run in our injection molding equipment. These mold transfer services are supported by our nine injection molding equipment with tonnages ranging from 40 to 245 tons. Shot capacities of up to 20 ounces are handled in our injection molding services. Heat staking, hot stamping, and ultrasonic welding are some secondary services we offer.

Specifications · Equipment List · Additional Information

Specifications

Capabilities		Injection Molding Insert Molding Mold Refurbishment Mold Repair Mold Transfer Overmolding

Secondary Operations		Heat Staking Hot Stamping Machining Packaging Small Assemblies Ultrasonic Insertion Ultrasonic Welding

Maximum Mold Weight		2,000 lbs

Mold Types		Automatic Unscrewing Molds Cam-Action Molds Core-Pulled Molds Multi Cavity Single Cavity

Production Volumes		Low to High Volume Production Runs

Mold Materials Used		P-20 Pre-hardened Steel S7 Steel

Maximum Mold Size		24" between tie bars

Materials Used		Aluminum Acetal ABS Polypropylene Polystyrene TPE PC/ABS PPO (Noryl) Polyamide (Nylon) Polycarbonate PBT PPS And Others

Equipment List

Molding Equipment		1 - Arburg 40 Ton Molding Machine 2.2 Oz. 1 - Arburg 55 Ton Molding Machine Fully Computerized 3.2 Oz. 1 - Arburg 77 Ton Molding Machine Closed Loop 4.2 Oz. 1 - Arburg 77 Ton Selogical Molding Machine Closed Loop 4.5 Oz. with Core Pull 1 - Kawaguchi 120 Ton Molding Machine 7.8 Oz. 1 - Kawaguchi 155 Ton Molding Machine Computerized 8.5 Oz. with Core Pull 1 - Kawaguchi 200 Ton Molding Machine 18 Oz. with Core Pull 2 - Kawaguchi 245 Ton Molding Machine 20 Oz. with Core Pull

Granulators		1 - All Steel granulator 1 - Foremost granulator 1 - IMS granulator 1 - R & A granulator 2 - Conair granulator 5 - Polymer granulator

Hot Stamping Equipment		10 - Novatec Regenerating Dryers Capable of Drying 16 Different Materials Simultaneously

Drying Equipment		1 - Franklin Hot Stamping Machine 1 - Kensol Hot Stamping Machine

EDM Equipment		1 - AGIE-ELOX Mondo 2 EDM 1 - ELOX EDM T50 1 - Excello EDM

Grinding Equipment		1 - Boyar Schultz Surface Grinder 1 - DoAll Surface Grinder 1 - Harig Surface Grinder 1 - Kent Surface Grinder 2 - Mark 1020AH Surface Grinder with Computerized Downfeed

Milling Equipment		1 - Clausing Milling Machine 1 - Fryer MB-14 CNC 3-Axis Bed Type Mill 1 - Milltronics MB-19 CNC Milling Machine Centurion 6 2 - Bridgeport Milling Machines with Proto-Trac CNC Support 2 - Milltronics VKM3 CNC Milling Machine Centurion 7 6 - Bridgeport Milling Machines with Digital Read-Out

Turning Equipment		1 - Tongil TNL-20 CNC Gang Type Lathe 6 - 9” to 24”

Cutting Equipment		1 - Deckel Cutter Grinder 1 - Gorton Cutter Grinder

Measuring Equipment		1 - Micro Vu 14” Optical Comparator with Digital Readout 1 - George Scherr Gear Tester 1 - ST Industries 14” Optical Comparator with Digital Readout

Welding Equipment		1 - Miller Dialarc TIG welder 2 - Welders Gas & Arc

Other Equipment		1 - Air Compressor 5HP 1 - Air Compressor 7.5HP 1 - DoAll Band Saw 1 - Tool Post I.D. Grinder 1 - Digi-Matex Electronic Counting/Labeling Scale 1 - Drum Mixer 1 - Dukane Ultrasonic Assembly Machine 1 - Logic Seal Negative Pressure Unit 1 - NCI Electronic Counting Scale 2 - Belt Sander 2 - Thoreson Mccosh Hopper Loaders 4 - Drill Presses 4 - Hot Water Mold Circulators

Additional Information

Applications		Tent Components Lighting Components End Caps Plugs Battery Cases Medical Centrifuge Parts Pistol Grips Gaskets Enclosures Novelties Gears

Industries Served		Defense Medical Electrical Tooling Appliance Toys Lighting Cosmetics Beauty Boating And Others

Software Used		Pro/ENGINEER TekSoft

Acceptable File Formats		IGES STEP DWG DXF And Other Similar Formats

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Plastic and Rubber Mold Repair and Transfer

Capabilities

Secondary Operations

Maximum Mold Weight

Mold Types

Production Volumes

Mold Materials Used

Maximum Mold Size

Materials Used

Molding Equipment

Granulators

Hot Stamping Equipment

Drying Equipment

EDM Equipment

Grinding Equipment

Milling Equipment

Turning Equipment

Cutting Equipment

Measuring Equipment

Welding Equipment

Other Equipment

Applications

Industries Served

Software Used

Acceptable File Formats