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Mold Design and Manufacturing
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Mold Design and Manufacturing
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We design as well as fabricate precision single and multi-cavity injection mold tooling for producing parts made from plastic or rubber. With over four decades of experience, designing a variety of injection molds such as cam-action molds and core-pull molds is not a problem for us. Our design team can work with your existing tooling designs and receive prints in IGES, STEP, DWG, DXF, in addition to other formats. We also perform mold flow analysis to ensure that designs are optimized for the injection molding process.
Our fully equipped tool room includes two sinker EDM machines, a CNC wire EDM machine, and CNC milling machines. These machines allow us to produce molds or tooling from materials such as S7 steel and P-20 pre-hardened steel that weigh up to 2,000 lbs. Mold design services also include repair and refurbishing of your existing injection tooling. Mold manufacturing services for other injection molders are also available.
Specifications
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Equipment List
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Additional Information
Specifications
Capabilities
Mold Design
Mold Fabrication
Mold Refurbishment
Mold Repair
Maximum Mold Weight
2,000 lbs
Mold Types
Automatic Unscrewing Molds
Cam-Action Molds
Core-Pulled Molds
Multi Cavity
Single Cavity
Production Volumes
Low to High Volume Production Runs
Maximum Part Weight
20 Ounces
Maximum Mold Size
24" between tie bars
Maximum Plastic Part Size (Approximate)
13" X 13" (depending on material type)
Mold Materials Used
Aluminum
P-20 Pre-hardened Steel
S7 Steel
Equipment List
EDM Equipment
1 - AGIE-ELOX Mondo 2 EDM
1 - Charmilles Robo Fill 290P CNC Wire EDM
1 - Charmilles Robo Form 29 CNC Sinker EDM
1 - ELOX EDM T50
1 - Excello EDM
Grinding Equipment
1 - Boyar Schultz Surface Grinder
1 - DoAll Surface Grinder
1 - Harig Surface Grinder
1 - Kent Surface Grinder
2 - Mark 1020AH Surface Grinder with Computerized Downfeed
Milling Equipment
1 - Clausing Milling Machine
1 - Fryer MB-14 CNC 3-Axis Bed Type Mill
1 - Milltronics MB-19 CNC Milling Machine Centurion 6
2 - Bridgeport Milling Machines with Proto-Trac CNC Support
2 - Milltronics VKM3 CNC Milling Machine Centurion 7
6 - Bridgeport Milling Machines with Digital Read-Out
Turning Equipment
1 - Tongil TNL-20 CNC Gang Type Lathe
6 - 9” to 24”
Cutting Equipment
1 - Deckel Cutter Grinder
1 - Gorton Cutter Grinder
Measuring Equipment
1 - Micro Vu 14” Optical Comparator with Digital Readout
1 - George Scherr Gear Tester
1 - ST Industries 14” Optical Comparator with Digital Readout
Welding Equipment
1 - Miller Dialarc TIG welder
2 - Welders Gas & Arc
Other Equipment
1 - Air Compressor 5HP
1 - Air Compressor 7.5HP
1 - DoAll Band Saw
1 - Tool Post I.D. Grinder
2 - Belt Sander
4 - Drill Presses
Additional Information
Applications
Tent Components
Lighting Components
End Caps
Plugs
Battery Cases
Medical Centrifuge Parts
Pistol Grips
Gaskets
Enclosures
Novelties
Gears
Industries Served
Defense
Medical
Electrical
Tooling
Appliance
Toys
Lighting
Cosmetics
Beauty
Boating
And Others
Software Used
Pro/ENGINEER
TekSoft
Acceptable File Formats
IGES
STEP
DWG
DXF
And Other Similar Formats
MORE IMAGES
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