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Plastic and Rubber Prototype Molding
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Plastic and Rubber Prototype Molding
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Anka Tool and Die specializes in rapid prototyping, sampling, and short run injection molding jobs. An array of injection molding equipment with tonnages ranging from 40 to 245 tons allows us to produce parts up to 20 ounces in weight. Extensive auxiliary equipment such as mold heaters, grinders, and material dryers further support these services. Consistent quality is ensured in all our parts as the injection molding machines are precisely controlled through microprocessors.
Parts can be produced from over 150 thermoplastic formulations such as TPE, polyamide, polycarbonate, and ABS. In addition to insert molding and overmolding, secondary operations such as ultrasonic welding, heat staking, and hot stamping are also provided.
Complete design assistance is offered for producing mold tooling and part geometry. While we use high-speed CNC machining equipment for rapid tooling, working with your existing injection molding tooling is not a problem for us.
Specifications
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Equipment List
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Additional Information
Specifications
Capabilities
Rapid Prototyping
Rapid Tooling
Sampling
Short Run Jobs
Secondary Operations
Heat Staking
Hot Stamping
Machining
Packaging
Small Assemblies
Ultrasonic Insertion
Ultrasonic Welding
Maximum Mold Weight
2,000 lbs
Mold Types
Automatic Unscrewing Molds
Cam-Action Molds
Core-Pulled Molds
Multi Cavity
Single Cavity
Maximum Part Weight
20 Ounces
Maximum Plastic Part Size (Approximate)
13" X 13" (depending on material type)
Maximum Mold Size
24" between tie bars
Materials Used
Aluminum
Acetal
ABS
Polypropylene
Polystyrene
TPE
PC/ABS
PPO (Noryl)
Polyamide (Nylon)
Polycarbonate
PBT
PPS
And Others
Equipment List
Molding Equipment
1 - Arburg 40 Ton Molding Machine 2.2 Oz.
1 - Arburg 55 Ton Molding Machine Fully Computerized 3.2 Oz.
1 - Arburg 77 Ton Molding Machine Closed Loop 4.2 Oz.
1 - Arburg 77 Ton Selogical Molding Machine Closed Loop 4.5 Oz. with Core Pull
1 - Kawaguchi 120 Ton Molding Machine 7.8 Oz.
1 - Kawaguchi 155 Ton Molding Machine Computerized 8.5 Oz. with Core Pull
1 - Kawaguchi 200 Ton Molding Machine 18 Oz. with Core Pull
2 - Kawaguchi 245 Ton Molding Machine 20 Oz. with Core Pull
Granulators
1 - All Steel granulator
1 - Foremost granulator
1 - IMS granulator
1 - R & A granulator
2 - Conair granulator
5 - Polymer granulator
Drying Equipment
10 - Novatec Regenerating Dryers Capable of Drying 16 Different Materials Simultaneously
Hot Stamping Equipment
1 - Franklin Hot Stamping Machine
1 - Kensol Hot Stamping Machine
Other Equipment
1 - Digi-Matex Electronic Counting/Labeling Scale
1 - Drum Mixer
1 - Dukane Ultrasonic Assembly Machine
1 - Logic Seal Negative Pressure Unit
1 - NCI Electronic Counting Scale
2 - Thoreson Mccosh Hopper Loaders
4 - Hot Water Mold Circulators
Additional Information
Applications
Tent Components
Lighting Components
End Caps
Plugs
Battery Cases
Medical Centrifuge Parts
Pistol Grips
Gaskets
Enclosures
Novelties
Gears
Industries Served
Defense
Medical
Electrical
Tooling
Appliance
Toys
Lighting
Cosmetics
Beauty
Boating
And Others
Software Used
Pro/ENGINEER
TekSoft
Acceptable File Formats
IGES
STEP
DWG
DXF
And Other Similar Formats
MORE IMAGES
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